Connection line customization manufacturers comprehensive analysis of home appliance connection line processing technology
Release time:
2022-11-07
With the sustained and rapid growth of China's economy and the further expansion of domestic demand, the market has a huge rigid demand for home appliance connection lines, and the development speed of home appliance connection line industry has been significantly accelerated. However, due to objective reasons, the development of China's home appliance connection line industry presents the characteristics of fierce competition. According to the introduction of cable customization manufacturers, at present, there are thousands of home appliance cable manufacturers in my country, and the production concentration of the home appliance cable industry is low. The market share of the top 10 home appliance cable manufacturers is only 20%.
If the human heart is like a home appliance engine, then the human blood vessel is a home appliance connection line; blood vessels do not affect heart function. If the home connection line is blocked, it will naturally affect the performance of the engine; therefore, to some extent, the quality of the home appliance connection line determines the stability of the operation of the home appliance, and the quality of the home appliance connection line is mostly determined by the production process of the home appliance connection line.
Connection line customizationManufacturers said that the first wire harness production is to open the line, the process should be as accurate as possible, there can be no error, such as the size is too short, thus affecting the entire production schedule. Therefore, before the process, we must carefully study the wiring harness drawings, reasonably determine the size of the opening and stripping according to the drawing requirements, and then make the work instruction and the process tracking card.
The crimping process is the second step of wire harness production. Determine the crimping parameters according to the type required by the drawing, prepare the crimping operation instructions, and indicate the process documents and train the operators for those with special requirements. For example, some wires need to pass through the sheath before they can be crimped. It needs to be pre-installed with wires and then returned from the pre-installed station for crimping. There are also puncture crimping using special crimping tools, which have good electrical contact performance.
Connection line customizationThe manufacturer said that the third step is the pre-assembly process. First, prepare the pre-assembly process operation instruction. In order to improve assembly efficiency, complex pre-assembly stations need to be set. Whether the pre-assembly process is reasonable directly affects the assembly efficiency and reflects the technical level of a technician. If the pre-assembly part is not assembled enough or the route of the assembly is unreasonable, it will increase the workload of the chief assembler and reduce the speed of the assembly line, so the technicians should always stay on site and constantly summarize.
Then one step is the assembly process. Be able to prepare the assembly platen designed by the wire harness product development department, design the specifications and dimensions of tooling equipment and material box, and paste the numbers of all assembly sheaths and accessories on the material box to improve assembly efficiency. Prepare the assembly contents and requirements of each station, balance the entire assembly station, and prevent the occurrence of excessive workload and the reduction of the speed of the entire assembly line. To achieve station balance, technicians must be familiar with each operation, on-site measurement of working hours, at any time to adjust the assembly process.
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